Harley Davidson Fuel Injection

Harley-Davidson Fuel Injection
Made Simple

Weather it is fuel injection or carburation, the basic function of the device
is to deliver fuel, in the proper proporation to the engine, so it can
run at it's most efficient opperation.

Carburetors deliver fuel by using the engines vacuum signal, and metering jets.
Fuel Injection uses a processor or, ECM, to compute how much fuel is needed,
from input devices, or sensors, to know what the engine is supposed to be doing,
and out put devices or, injectors, to deliver the fuel where and when and exactly
how much is needed.

Input Devices:

Crank Position Sensor tells the ECM where the piston is in the cylinder
and what stroke it is on, so that the ECM knows when to fire the spark plugs
and trigger the injectors. It is also used to indicate RPM's of the engine.
In a sense the crank sensor is like a set of points where as it "fires" the engine on
time. On carburetted bikes that is all the crank sensor does is fire the ignition
and give RPM data. When the ignition system is timed with a crank sensor,
it is known as a "crank triggered ignition".

Throttle Position Sensor tells the ECM how much the throttle is open.

MAP Sensor or manifold absolute pressure sensor, tells the ECM about the engine
vacuum. Simplified, a high vacuum signal means less fuel, the throttle isn't opened,
a low vacuum signal means throttle has been opened, more fuel. Notice I mentioned
about throttle position. The MAP sensor works in conjunction with the TPS to kind
of create a digital vacuum signal that would be found at the engine side of a carburetor
slide or butterfly plate. The MAP sensor is also used for ignition advance. Low vacuum
signal would mean retard the ignition and high vacuum signal would be advance the
ignition. On carburetted engines the MAP sensor is used only for ignition timing.

Temperature Sensor is exactly that. Tells the ECM the tempature of the engine.
When it senses a cold engine more fuel is added to act like a choke would on a
carburetor. The idle speed is also raised, just like the fast idle cam on a choke.

Oxygen Sensor tells the ECM how rich or lean the exhaust gasses are by sensing
the amount of oxygen in the exhaust gas stream. When an O2 sensor is used in
a fuel injection system, the system is known as a "closed loop system" as opposed
to an "open loop system", which doesn't use O2 sensors for fine tuning fuel
adjustments. Ok... MOST of the time anyway. Seems the good folks at H-D have
ruined that one. What they have done on the 2007 up bikes is use the O2 sensor to
satisfy the EPA only, or at least so it seems. On their system the O2 sensor is
only effective from idle to 1/4 throttle, and then it's back to open loop el-crapo.
From my guess and since they won't give you a truthful answer, it is done
so they can sell their race tuner and dyno time. If you think about it, that is
a really dishonest way to do business, not really the kind of people I want to do
business with...........

An oxygen sensor will give you a 20% swing in fuel mixture. That means 10% leaner
to 10% richer from the base line map in the ECM. That means you can install pipes,
air cleaner and a small set of cams with out re-mapping the ECM. With an open loop
system every time you change something, the ECM must be re-mapped. It also means
a less effective fuel injection system. O2 sensors also compensate for altitude and
weather changes. If you want a truley closed loop system I suggest Terminal Velocity II

Output Devices:

Fuel Pump is pretty self explainatory in that it pumps fuel to the system. If you need to know anything about the fuel pump it would be that it has to provide a constant 40lbs
pressure to the injectors. It needs a clean supply of fuel, so you now know that there
is a filter to be changed periodically. It is turned on and off by the ECM.

Fuel Pressure Regulator is a mechanical device to regulate the fuel pressure
from the pump at a steady 40lbs so the injectors can work properly.



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940.483.8953
215 Fort Worth Drive
Denton, Texas 76201
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